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How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

TURN-KEY IML SOLUTIONS

How is the IML Lids for Yogurt Cups Produced Automatically With the Spoons Assembled?

An IML lids with a folded spoon sticked to it is now a very popular packaging solution for Yogurt and Icecream. The spoon is for the convenience of the consumers to enjoy the Yogurt safely, and a folded spoon well sealed by film represent the highhest hygiene standard and the food safety. That's why it's warmly welcomed by the big names of the Yogurt producers around the world and make the production of the IML Lids with folded spoons sticked for Yogurt cups a cash cow, and the SWITEK IML Lids Injection Molding With Folded Spoons Sticking Automation Solution is the best caregiver of it.

The Layout Design of the Automation System
IML Solutions
Functional Units of the IML Lids for Yogurt Cups with Spoons Sticked

According to the new hygiene standard of the dairy giants in China, the production process of the containers for Yogurt must be "Untouched" during the whole process, of which is the driving force of the suppliers of the IML Yogurt cups to cooperating with SWITEK to develop the automation system for the production of the IML lids with the folded spoon sticked. The automation system will include the functional unit below:

  • High Speed Injection Molding Machine: A productivity high speed injection molding machine is the core of any injection automation system, it'll finish the injection molding process of the IML lids for Yogurt cups.
  • The IML Robot: The IML robot will finish the in mold labeling and parts picking of the IML lids and have them lined up in the chain plate line. SWITEK will have both side entry and top entry solutions of IML for lids here according to the budget of the project.
  • The Vision Control System: The IML lids with pass through the camera of the vision control system one by one for defects like insufficient injection, black dots, flash, and ill labeling etc. to ensure the quality of the IML lids.
  • The Folded Spoon Sticking Unit: In this function unit the automation system will handle the folded spoons slicing, glue spraying, folded spoons sticking and the finished IML lids stacking etc.
  • The Packing System: Although there's no packing unit in the automation system of the video, but it's an optional function which could be integrated into the system to have the IML lids with spoon well stacked and packed automatically.

What's the Advantages of the Automation Solution for the IML Lids with Spoon Sticking?

The automation system will make the production of the IML lids for Yougrt cups a complete unman process which will meet the new hygiene standard of the dairy griants around the world. And it would be a labour intensive business if to have the spoons sticked to the IML lids manually but with the automation system it'll help the producers to reduce the man hour and increase the productivity.

As a supplement to the IML Lids Folded Spoon Auto-sticking System, SWITEK Spoon Folding Automation System with Vision Control and Film Sealing will help to produce and supply qualified folded spoons with film sealing for the IML Lids.


PVC/PPR Pipe Fittings Injection Molding Automation Solutions Demonstration

8 Cavities Elbow In Mold Insertion Injection Automation


Injection Molding Machine for PVC/PPR Pipe Fittings Production
Haixing Servo Injection Molding Machine
HXF270-A

HXF270 -- Haixing High Precision Energy Saving Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2700 kN
2 Shot Weight 442 g
3 Shot Speed 106 mm/s
4 Screw Diameter 50 mm
5 Opening Stroke 550 mm
6 Space Between Tie Bars 620 x 581 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 610 mm
9 Pumper Motor 27 kW
10 Heating Capacity 17.3 kW

Is there any Low Budget Solutions for PVC Pipe Fittings Runner Cutting?

PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?

PVC Pipe Fittings

PVC Pipe Fittings Runner Cutting Solutions

For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:

The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.

For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.


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