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sales06@switek.biz
+86 186 5927 5869
Shopping
An IML label is a specially designed label made from the same manterial of the IML parts to be inserted into the mold and injected as a uniformed IML containers. By now the most widely used IML labels are IML labels for PP containers, which is the universal material for IML containers from the small size IML Yogurt cups to the large size containers like 20L paint buckets.
The Structure of the IML Labels
3 Layers IML Labels
4 Layers IML Labels
Above are the two basic structure of the IML labels which you can see how is it different from the other labels. Generally an IML label is laminated of 3~4 layers structure which will have a PP film or adhersive layer to laminate the label and the plastic parts to make it a uniformed parts; a printing layer where the pattern of the container is printed; and a protecting film on the top of the printing layer to protect the pattern from been damaged.
How Many Different Types of IML Lables Are There Available in the Market?With the advancement of the IML technology, new materials and technologies are introduced into the production of the IML label. In China the IML label producers will supply a varieties of IML label products according to the design of and budget of the parts which will include:
The static charger is now a standard unit in about 99% of the IML system. For example, all the SWITEK SW8 series of high performance IML robot will have a SIMCO ION static charger installed. After the label picked from the magazine of the IML system and wrapped on the mandrel with vacuum, the static charger will have the IML label static charged after approaching the mold cavity by a static voltage 1~20kv, and the IML label would be sticked to the mold cavities after the vacuum released and be prepared for IML injection molding.
In summary, the particularity of the IML label is it's a label of plastic, the IML labe can be static charged, the IML label is made from different layers and the IML label is suitable for injection molding to be melted as a uniformed parts of the containers.
8 Cavities Elbow In Mold Insertion Injection Automation
U300TS -- Sonly High Energy Saving High Precision Servo Injection Molding Machine Made In China
| No. | Name | Value |
|---|---|---|
| 1 | Clamping Force | 3000 kN |
| 2 | Shot Weight | 1071 g |
| 3 | Shot Speed | 189 mm/s |
| 4 | Screw Diameter | 65 mm |
| 5 | Opening Stroke | 590 mm |
| 6 | Space Between Tie Bars | 610 x 585 mm |
| 7 | Mold Thickness (Min) | 200 mm |
| 8 | Mold Thickness (Max) | 640 mm |
| 9 | Pumper Motor | 30 kW |
| 10 | Heating Capacity | 24.7 kW |
For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?
According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:
Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.
For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.
