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Why is the Film Sealed Foldable Spoon So Popular in Dairy Industry?

CUTLERY PACKING AUTOMATION SOLUTIONS

Why is the Film Sealed Foldable Spoon So Popular in Dairy Industry?

A cap with a film sealed foldable spoon is now a very popular packaging solution for Yogurt and Ice cream for it's convenience and high standard of hygiene and the convenience for consumers. And a chains packed foldable spoons are friendly to the automation system for the injection molding of caps for the Yogurt cups of other dairy products with or without IML. SWITEK spoon folding and film packing automation system with vision control is an automation system designed for the unman production of the foldable spoons automatically.

The Functional Unit of the Foldable Spoons Auto-Production System
foldable spoon
  • Details of the Foldable Spoon:
    • Material: PP
    • Weight: 1.2g
    • Cavities: 2 x 16
    • Injection Cycle: 10s
    • Daily Output: >270,000pcs
    • Injection Molding Machine: 360T
  • Picking Robot:

    The picking robot here is the SWITEK 3 axis servo robotic arm SW6712DS which has a payload up to 8kg to handle the picking of the foldable spoons from the injection molding machine and pass through the first camera to check the quality of the front side of the spoons and have them placed on the folding station of the automation syste.

  • Vision Control System:

    There're 3 vision control unit here in the automation system:

    1. In front the spoon folding station to check the front side of the spoons before they're placed on the folding station.
    2. Above the spoon folding station to check the back side of the spoons before they're folded.
    3. After the film sealing system to check the quality of the film lamerating.

    The quality of the spoons would be guananteed with the 3 steps of vision checking for the strick quality standard of the dairy products producers.

  • The Spoon Folding Unit:

    The function unit here is to fold the good spoons and reject the spoons with injection defects.

  • Supplementary Unit:

    There're a gantry robot in the supplementary unit to pick a good spoon from the spare station to supplement the rejected spoons to ensure that no empty bags produced in the chain spoons.

  • Spoons Packing Unit:

    The quality spoons would be film laminated as a chain of 10,000pcs/pcs and pass through the 3rd vision control unit for the final quality checking.

The High Lights of the Automation System

The high lights of the foldable spoons auto-packing system with vision control is that it will enable the spoons to be unman produced from the spoon picking, quality checking (Insufficient injection, flash, black dots etc.) to film laminating to meet the food safety standard. And the automation system will help to increase the productivity of the injection molding system, reduce the waste of the material and the cost of man hours.

Optional Solutions to Reduce the Cost of the Automation System

The supplementary unit in this automation system is a very complex one and is costy. The optional solution of this unit is to remove it and drop all the spoons of the same mold if one defect spoons detected. But this solution will increase the cost of recycling the rejected spoons.


PVC/PPR Pipe Fittings Injection Molding Automation Solutions Demonstration

2 Cavities 45 Degree Connectors Runners Auto-Cutting Solution


Injection Molding Machine for PVC/PPR Pipe Fittings Production
Haixing Servo Injection Molding Machine
HXF270-A

HXF270 -- Haixing High Precision Energy Saving Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2700 kN
2 Shot Weight 442 g
3 Shot Speed 106 mm/s
4 Screw Diameter 50 mm
5 Opening Stroke 550 mm
6 Space Between Tie Bars 620 x 581 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 610 mm
9 Pumper Motor 27 kW
10 Heating Capacity 17.3 kW

What's the Working Process of SWITEK Ball Valve Injection Automation System?

PVC/PPR ball valve is a very important pipe fittings in the drainage system in control of the water flow. But the injection production of a ball valve it'll need to insert the core of the valve with the sealing ring into the mold. The in mold insertion of the spare parts would be done manually which the cost is increasing with the getting higher labour cost and difficult to increase the productivity. That's why LESSO group invited SWITEK Automation to develop a series of pipe fittings auto-production solutions, among which include the Ball Valve Core Insertion System.

ball valve

4 Cavities Ball Valve Injection Automation Solutions

Designated to design an economic but efficient automation solution of ball valve injection production, the SWITEK 4 cavities ball valve in mold insertion solutions include the following functions:

The functions above will ensure that the system will produce the PVC/PPR ball valve automatically.

For detailed cofiguration of SWITEK ball valve injection automation system please contact Adams of SWITEK to get a turn-key automation solutions of PVC/PPR ball valve production.


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