The new automation systems for the auto-production of ball vales of varies size is assembling and tested in the workshop of GuangDong Switek Technology Co., Ltd., of which will help the producers of PVC/PPR ball valves reduce the man hours andd increase the productivity.

The automation systems under go assembly and testing are solutions for the produciton of ball valves with both male and female nuts of varies size to be used in the drainage system. With a custom made 3 axis servo injection robot and end of arm tooling, the automation system will finish the production process of O ring/Core sorting, layout, inserting, parts picking, runner cutting and handle turning.

Since the first automation system of in mold insertion for pipe fittings production delivered in 2015, SWITEK R&D team developed a series of custom made automation system which include PVC pipe fittings runner cutting, PVC/PPR pipe fittings brass in mold insertion and runner cutting, faucet mandrel in mold insertion and runner cutting solution, ball valve core and O ring in mold insertion and runner cutting solutions etc. to provide the producer of pipe fittings a turn-key solutions of injection automation.

Safe, reliable and easy for production make the PPR faucets getting more and more popular against its counter parts of which made from brass or other metal faucet product. To start a new pleastic faucets production project, what would be an economic configuration?

2 Cavities Faucet Injection Automation Solutions

To produce the plastic faucets economically, you can consider an automation solutions to reduce the man hours, and a two cavities solutions would keep the system economic in investment and easy for maintenance, the machineries for such a system will include:

• Injection Molding Machine: As a small part, a 200 T servo injection molding machine would be sufficient for a 2 cavities solution. The machines to recommend would be the HD210L by Haida Machinery, MA2000 by Haitian Machinery, UN220A5 by Yizumi etc.
• Injection Mold: A high quality injection molding mold would be the foundation of a successful project of faucet production.
• Robot and Automation Solution: The key of a price smart investment is to produce the products efficiently with minimum man hours. For faucet production system we're here to recommend the SWITEK faucet core auto-insertion system which include the 3 axis servo robot SW6710DS, the EOAT for core picking and inserting, the parts picking, the working table for core and runner removing. With this solutions you can make your workshop of faucets production workshop an unmaned one.
• Industrial Chiller: For industrial Chiller you can choose a small one for each of your injection molding machine or a centralized chilled water circulation system for the whole factory according to your budget. An excellent chilling water circulation will help to increase the productivity of the system and ensure the quality of the faucets produced.

Fore more information about the faucet and other pipe fittings injection automation solution please feel free to contact Adams from SWITEK to get a turn-key solutions of pipe fittings production.