The new automation systems for the auto-production of ball vales of varies size is assembling and tested in the workshop of GuangDong Switek Technology Co., Ltd., of which will help the producers of PVC/PPR ball valves reduce the man hours andd increase the productivity.
The automation systems under go assembly and testing are solutions for the produciton of ball valves with both male and female nuts of varies size to be used in the drainage system. With a custom made 3 axis servo injection robot and end of arm tooling, the automation system will finish the production process of O ring/Core sorting, layout, inserting, parts picking, runner cutting and handle turning.
Since the first automation system of in mold insertion for pipe fittings production delivered in 2015, SWITEK R&D team developed a series of custom made automation system which include PVC pipe fittings runner cutting, PVC/PPR pipe fittings brass in mold insertion and runner cutting, faucet mandrel in mold insertion and runner cutting solution, ball valve core and O ring in mold insertion and runner cutting solutions etc. to provide the producer of pipe fittings a turn-key solutions of injection automation.
4 Cavities Pipe Strap In Mold Insertion Injection Automation
Servo Hydraulic Injection Molding Machine 320 SEIII A -- Welltec Machinery Ltd.
| No. | Name | Value |
|---|---|---|
| 1 | Clamping Force | 3200 kN |
| 2 | Shot Weight | 836 g |
| 3 | Shot Speed | 224 mm/s |
| 4 | Screw Diameter | 60 mm |
| 5 | Opening Stroke | 700 mm |
| 6 | Space Between Tie Bars | 680 x 680 mm |
| 7 | Mold Thickness (Min) | 250 mm |
| 8 | Mold Thickness (Max) | 700 mm |
| 9 | Pumper Motor | 220 kW |
| 10 | Heating Capacity | 22.15 kW |
PVC/PPR ball valve is a very important pipe fittings in the drainage system in control of the water flow. But the injection production of a ball valve it'll need to insert the core of the valve with the sealing ring into the mold. The in mold insertion of the spare parts would be done manually which the cost is increasing with the getting higher labour cost and difficult to increase the productivity. That's why LESSO group invited SWITEK Automation to develop a series of pipe fittings auto-production solutions, among which include the Ball Valve Core Insertion System.
Designated to design an economic but efficient automation solution of ball valve injection production, the SWITEK 4 cavities ball valve in mold insertion solutions include the following functions:
For detailed cofiguration of SWITEK ball valve injection automation system please contact Adams of SWITEK to get a turn-key automation solutions of PVC/PPR ball valve production.