SWITEK engineer is preparing for the final testing of the ball valve auto-production with the double arms robotic before delivery. The system will have the core/O Ring in mold insertiong, ball valve picking, gate sprue cutting and valve turning done automatically to help the ball valve producer reduce the man hours and increase the productivity of the system.
What's the meaning of investing an automation system in ball valve production? As a complex system which will need to have the core of the ball valve and the O ring inserted, the cost of the automation system would be a big amount to most of the producer of the ball valve. But why is the investment so IMPORTANT? The man hours.
I still remember my first time visiting of the pipe fittings producing factory in September, 2017 with our service engineer about two weeks after my joint of SWITEK. I suffered an immediate heat stroke as soon as I entered the workshop, the temperature around the injection molding machine would be more than 38°C, I can see some middle aged man and women working beside the injection molding machine to insert the brass and cut the gate runner manually, but no yong staffs available.
The core of "Made in China 2025" policy is "Smart Production" which will have most of the repeat works done by machine instead of human staffs to reduce the tension of labour hunting, which is how it's so difficult to "Made in USA", the labour cost is too high to have the groceries "Made in USA", but with an automation system and have the labour intensive works done by the machine, maybe it'll make the sologan of "Made in USA" come true.
To "make the lazybones lazier", an injection plant with automation system will help to attract the young people to work in the plant and it seems "cool" and "amazing" that the automation system will have everything done automatically while the worker will only need to press some buttons. Which would be the future of the "Manufacturing Economy" in any country.
8 Cavities Tee Connectors Injection Automation
HXF270 -- Haixing High Precision Energy Saving Servo Injection Molding Machine
| No. | Name | Value |
|---|---|---|
| 1 | Clamping Force | 2700 kN |
| 2 | Shot Weight | 534 g |
| 3 | Shot Speed | 106 mm/s |
| 4 | Screw Diameter | 55 mm |
| 5 | Opening Stroke | 550 mm |
| 6 | Space Between Tie Bars | 620 x 581 mm |
| 7 | Mold Thickness (Min) | 220 mm |
| 8 | Mold Thickness (Max) | 610 mm |
| 9 | Pumper Motor | 27 kW |
| 10 | Heating Capacity | 17.3 kW |
SWITEK 4 cavities pipe strap base nuts in mold insertion system is an automation solutions designed for the production of the PVC pipe strap base which is used for the on ceiling fixing of the pipes, below is the configuration of the pipe strap base production system:
The function of the SWITEK 4 cavities PVC pipe strap base injection automation solution include the nuts sorting, in mold insertion, parts picking and runner cutting. It enables the pipe strap base producer to produce it automatically.
For more solutions of PVC/PPR pipe fittings injection automation solutions please contact Adams from SWITEK to get a professional solutions of turn-key pipe PVC/PPR pipe fittings injection automation solutions.