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Ball Valve
Project Details

# Name Value
1 Products Name Ball Valve
2 Material PPR
3 Mould Cavities 4
4 Cycle Time 120
5 IML Robot SW6712S
6 IMM 280 Ton

high speed robot
SW7112DS

High Speed 3 Axis Servo Injection Robot

# Name Value
1 For IMM 350 ~ {sw7112ds.maximm} Ton
2 Traverse Stroke (Z) 2000 mm
3 Vertical Stroke (Y) 1200
4 Cross Wise Stroke (X) 840
5 Drive axis3
6 Motor Power (X) 400 W
7 Motor Power (Y) 750 W
8 Motor Power (Z) 750 W
9 Vacuum 2
10 Chuck Pipe 2
11 In Mould Time 3 s
12 MAX Line Speed X:2.5 Y:2 Z:2
13 Dry Cycle Time 7 s
14 2.5
15 Power Input AC220V/1P
16 Working Pressure 5-7 kgf/cm2
17 Air Consumption 2.5 NL/Cycle
18 Payload 8 kg
19 Net Weight 520 kg
20 Gross Weight 550
21 Dimension L 3020 mm
W 1610 mm
H 2050 mm

robot dimension
# Name Value
1 X1 900 mm
2 X2 840 mm
3 Y 1200 mm
4 YM1 420 mm
5 YM2 780 mm
6 W 1610 mm
7 L 3020 mm
8 H 2050 mm
9 Hs 580 mm
Solution Video

Injection Molding Machine for 4 Cavities Valve In Mold Insertion Injection Automation
switek servo Injection Molding Machine
SW-M280A

SW-M280-- SWITEK High Precision Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2800 kN
2 Shot Weight 649 g
3 Shot Speed 307 mm/s
4 Screw Diameter 55 mm
5 Opening Stroke 560 mm
6 Space Between Tie Bars 625 x 575 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 600 mm
9 Pumper Motor 37 kW
10 Heating Capacity 17.2 kW


Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


Email: sales06@switek.com.cn

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