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YIZUMI Showcased 2 Cavities IML Solutions with Handle Assembly at InterPlas Thainland 2024

Abstract: In the just finished InterPlas Thailand 2024, YIZUMI show cased turn-key IML solutions of 2 cavities 1L pails with handle assembly buy its PAC280K3, the 3rd generation of YIZUMI high speed hydraulic injection molding machine for thin-wall containers.

Tags: YIZUMI High Speed Injection Molding Machine, IML Robot, IML Solutions, Pails Handle Assembly Solutions, SWITEK IML Robot

In the just finished InterPlas Thailand 2024, YIZUMI show cased turn-key IML solutions of 2 cavities 1L pails with handle assembly buy its P280, the 3rd generation of YIZUMI high speed hydraulic injection molding machine for thin-wall containers.

The high light of the system is to have the handles and the pails integrated into the same mold so the robot will be able to finalize the assembly of the handle and pails immediately after IML labeling of the pails. This solution perfectly solved the problem of frequent blockage of the handles which will happen in an off line pails and handle assembly system and insrease the production efficiency.

As a turn-key IML solution, YIZUMI well optimized the cooperating between the injection molding machine, the mold and the IML robot to maximize the production efficiency. With a cycle time of around 7s, it's no doublt YIZUMI 2 cavities IML system with handle assembly is a price smart choice for pails producers.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Chenhsong Servo Injection Molding Machine
JM208-MK6C

JM208-MK6 -- Chenhsong High Precision Hydraulic Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2080 kN
2 Shot Weight 669 g
3 Shot Speed 287 mm/s
4 Screw Diameter 60 mm
5 Opening Stroke 510 mm
6 Space Between Tie Bars 530 x 530 mm
7 Mold Thickness (Min) 180 mm
8 Mold Thickness (Max) 550 mm
9 Pumper Motor 30 kW
10 Heating Capacity 16.6 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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