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Welltec Machinery Turn-key 8+8 Petri Dish Side Entry Solution Tested In House With All Electric Injection Machine 360HD

Abstract: Petri dish is one of the medical parts which requested in big quantity, one sets of the petri dish include one plate + one cover. A stack mold solution for the petri dish will maximize the productivity of the injection molding machine. It's a price smart solutions for petri dish production. The side entry robot will pick the cover and bottom plate from each side of the mold and have them stacked as one set with the help of the EOAT to be stacked again for packing. The precision of and the speed of the side entry robot are in high demand to make a success system.

Tags: Welltec Machinery, Petri Dish Production System, SWITEK Automation, All Electric Injection Molding Machine

Welltec machinery in house testing turn-key 8+8 petri dish injection+picking+stacking solution in their new all electric injection molding machine 360HD with side entry robot.

Petri dish is one of the medical parts which requested in big quantity, one sets of the petri dish include one plate + one cover. A stack mold solution for the petri dish will maximize the productivity of the injection molding machine. It's a price smart solutions for petri dish production. The side entry robot will pick the cover and bottom plate from each side of the mold and have them stacked as one set with the help of the EOAT to be stacked again for packing. The precision of and the speed of the side entry robot are in high demand to make a success system.

Another solutions for petri dish production is an 8 cavities mould with 4 cover + 4 botton dish in the same mould with a high speed 3 axis servo injectio robot to pick them out and then to stack them as one set with the help of the EOAT. SWITEK petri dish top entry robot picking and packing system can well finish the the picking, assemble, stacking and packing automatically. It's an easier solutions for petri dish production and packing.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Chenhsong Servo Injection Molding Machine
JM258-MK6A

JM258-MK6 -- Chenhsong High Precision Hydraulic Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2580 kN
2 Shot Weight 393 g
3 Shot Speed 169 mm/s
4 Screw Diameter 46 mm
5 Opening Stroke 560 mm
6 Space Between Tie Bars 580 x 580 mm
7 Mold Thickness (Min) 190 mm
8 Mold Thickness (Max) 580 mm
9 Pumper Motor 30 kW
10 Heating Capacity 16.6 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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