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Welltec Test Their New All Electric Injection Molding Machine for Medical Parts 190D In House with 48 Cavities Luer Lock for Syringe

Abstract: The new D series all electric injection molding machine by Welltec machinery is an injection molding machine designed for precise injection with high productivity. In this project it's producing the luer lock which is a protective cap for syringe. The total cycle time is 12s with robot and the weight of the part is 0.6g/pcs. With ultra rigid structure, the deformation at the hgihest pressure injection is ≤0.05mm with an injection repeatability of ±0.01mm.

Tags: Welltec Machinery, All Electric Injection Molding Machine, Injection Molding Machiner for Medical Parts, Samfacc Injection Robot, SWITEK Robot.

Welltec in house testing new all electric injection molding machine for medical application 190D with 48 cavities luer lock for syringe picked by Samfacc 3 Axis servo injection robot.

The new D series all electric injection molding machine by Welltec machinery is an injection molding machine designed for precise injection with high productivity. In this project it's producing the luer lock which is a protective cap for syringe. The total cycle time is 12s with robot and the weight of the part is 0.6g/pcs. With ultra rigid structure, the deformation at the hgihest pressure injection is ≤0.05mm with an injection repeatability of ±0.01mm.

In this application, the parts was picked with a Samfacc 3 axis servo Injection Robot. For an all electric injection molding machine, the robot selection can based on the size of the machine, the weight of the parts + EOAT, the total cycle time and the production environment requirement. The medical parts must be produced in a clean room, it'll request the robot to have suitable installation height, free from oil and dust during production and stability during picking and placing to ensure the precision of the parts. It's better to have the robot custom made for the project.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Haixing Servo Injection Molding Machine
HXF270-B

HXF270 -- Haixing High Precision Energy Saving Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2700 kN
2 Shot Weight 534 g
3 Shot Speed 106 mm/s
4 Screw Diameter 55 mm
5 Opening Stroke 550 mm
6 Space Between Tie Bars 620 x 581 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 610 mm
9 Pumper Motor 27 kW
10 Heating Capacity 17.3 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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