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Welltec Test Their New All Electric Injection Molding Machine for Medical Parts 190D In House with 48 Cavities Luer Lock for Syringe

Abstract: The new D series all electric injection molding machine by Welltec machinery is an injection molding machine designed for precise injection with high productivity. In this project it's producing the luer lock which is a protective cap for syringe. The total cycle time is 12s with robot and the weight of the part is 0.6g/pcs. With ultra rigid structure, the deformation at the hgihest pressure injection is ≤0.05mm with an injection repeatability of ±0.01mm.

Tags: Welltec Machinery, All Electric Injection Molding Machine, Injection Molding Machiner for Medical Parts, Samfacc Injection Robot, SWITEK Robot.

Welltec in house testing new all electric injection molding machine for medical application 190D with 48 cavities luer lock for syringe picked by Samfacc 3 Axis servo injection robot.

The new D series all electric injection molding machine by Welltec machinery is an injection molding machine designed for precise injection with high productivity. In this project it's producing the luer lock which is a protective cap for syringe. The total cycle time is 12s with robot and the weight of the part is 0.6g/pcs. With ultra rigid structure, the deformation at the hgihest pressure injection is ≤0.05mm with an injection repeatability of ±0.01mm.

In this application, the parts was picked with a Samfacc 3 axis servo Injection Robot. For an all electric injection molding machine, the robot selection can based on the size of the machine, the weight of the parts + EOAT, the total cycle time and the production environment requirement. The medical parts must be produced in a clean room, it'll request the robot to have suitable installation height, free from oil and dust during production and stability during picking and placing to ensure the precision of the parts. It's better to have the robot custom made for the project.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Sonly Servo Injection Molding Machine
U300TS- A

U300TS -- Sonly High Energy Saving High Precision Servo Injection Molding Machine Made In China

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 767 g
3 Shot Speed 189 mm/s
4 Screw Diameter 55 mm
5 Opening Stroke 590 mm
6 Space Between Tie Bars 610 x 585 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 640 mm
9 Pumper Motor 30 kW
10 Heating Capacity 24.7 kW

What's the Working Process of SWITEK Ball Valve Injection Automation System?

PVC/PPR ball valve is a very important pipe fittings in the drainage system in control of the water flow. But the injection production of a ball valve it'll need to insert the core of the valve with the sealing ring into the mold. The in mold insertion of the spare parts would be done manually which the cost is increasing with the getting higher labour cost and difficult to increase the productivity. That's why LESSO group invited SWITEK Automation to develop a series of pipe fittings auto-production solutions, among which include the Ball Valve Core Insertion System.

ball valve

4 Cavities Ball Valve Injection Automation Solutions

Designated to design an economic but efficient automation solution of ball valve injection production, the SWITEK 4 cavities ball valve in mold insertion solutions include the following functions:

  • The O Ring sorting and inserting
  • The ball valve core sorting and inserting
  • The ball valve picking
  • The runner cutting
  • The turning of the ball valve core
The functions above will ensure that the system will produce the PVC/PPR ball valve automatically.

For detailed cofiguration of SWITEK ball valve injection automation system please contact Adams of SWITEK to get a turn-key automation solutions of PVC/PPR ball valve production.


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