Welltec Machinery In House Testing of New All Electric Injection Molding Machine 550HD In Production of PC/PMMA Optical Parts
Tags: Welltec Machinery, SWITEK Robot, Toolcen robot, All Electric Injection Molding Machine, PC/PMMA Injection Molding Machine
Welltec put in market new all electric injection molding machine 550HD with PC/PMMA special plasticizing components for high end applications.
The new all electric injection molding machine 550HD was tested in the factory of Welltec in production of two cavities optical parts for automotive with a TOOLCEN injection robot. The new HD series large scale all electric injection molding machine by Welltec machinery is optimized for the production of light guide strips and thick wall light guides with high performance servo motors and precision ball screw to achieve a precisized injection of 0.01mm. And the product weight repeatability can be up to 1%, which is an ideal injection molding machine for PC/PMMA optical parts injection production.
The recommended robot for this injection molding machine would be SWITEK 3 axis servo injection robot SW6715DS which is a medium size servo robot with a payload up to 15kg and will provide reliable stability and repeat precision for the production of PC/PMMA optical parts. To further increase the productivity and quality of the optical parts, a runner cutting unit and optical vision control unit can also be introduced into the system to create a turn-key solution of optical parts production.
Servo Hydraulic Injection Molding Machine 260 SEIII C -- Welltec Machinery Ltd.
| No. | Name | Value |
|---|---|---|
| 1 | Clamping Force | 2600 kN |
| 2 | Shot Weight | 1051 g |
| 3 | Shot Speed | 175 mm/s |
| 4 | Screw Diameter | 70 mm |
| 5 | Opening Stroke | 600 mm |
| 6 | Space Between Tie Bars | 580 x 580 mm |
| 7 | Mold Thickness (Min) | 195 mm |
| 8 | Mold Thickness (Max) | 610 mm |
| 9 | Pumper Motor | 172 kW |
| 10 | Heating Capacity | 18.9 kW |
PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?
For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:
The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.
For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.