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Welltec Machinery In House Testing of New All Electric Injection Molding Machine 550HD In Production of PC/PMMA Optical Parts

Abstract:Welltec put in market new all electric injection molding machine 550HD with PC/PMMA special plasticizing components for high end applications.

Tags: Welltec Machinery, SWITEK Robot, Toolcen robot, All Electric Injection Molding Machine, PC/PMMA Injection Molding Machine

Welltec put in market new all electric injection molding machine 550HD with PC/PMMA special plasticizing components for high end applications.

The new all electric injection molding machine 550HD was tested in the factory of Welltec in production of two cavities optical parts for automotive with a TOOLCEN injection robot. The new HD series large scale all electric injection molding machine by Welltec machinery is optimized for the production of light guide strips and thick wall light guides with high performance servo motors and precision ball screw to achieve a precisized injection of 0.01mm. And the product weight repeatability can be up to 1%, which is an ideal injection molding machine for PC/PMMA optical parts injection production.

The recommended robot for this injection molding machine would be SWITEK 3 axis servo injection robot SW6715DS which is a medium size servo robot with a payload up to 15kg and will provide reliable stability and repeat precision for the production of PC/PMMA optical parts. To further increase the productivity and quality of the optical parts, a runner cutting unit and optical vision control unit can also be introduced into the system to create a turn-key solution of optical parts production.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
welltec servo Injection Molding Machine
320SEIII - A

Servo Hydraulic Injection Molding Machine 320 SEIII A -- Welltec Machinery Ltd.

No. Name Value
1 Clamping Force 3200 kN
2 Shot Weight 836 g
3 Shot Speed 224 mm/s
4 Screw Diameter 60 mm
5 Opening Stroke 700 mm
6 Space Between Tie Bars 680 x 680 mm
7 Mold Thickness (Min) 250 mm
8 Mold Thickness (Max) 700 mm
9 Pumper Motor 220 kW
10 Heating Capacity 22.15 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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