SWITEK Finished the In House Testing of Juice Extractor Cover Top Entry IML System

SWITEK Finished the In House Testing of Juice Extractor Cover Top Entry IML System

Tags: SWITEK IML, Top Entry IML Solutions, IML Solutions for Juice Extractor Cover Production, Economic IML Solutions, SWITEK IML Robot

SWITEK finished the in house testing of two cavities juice extractor cover top entry IML system for the production of juice extractor covery by the technology of IML.

The new system is an economic solution for thick wall products IML production. With SWITEK 3 axis servo injection robot SW7312DS as the core injection robot to finish the process of label picking, insertion, parts picking, the cost of the top entry IML solutions is much lower than its side entry counter parts.

The tips for a top entry IML solutions:

To ensure that the robot has sufficient payload, it's the core of a stable IML system
To ensure that the mould design is friendly to IML production. The mould structure for IML is different from the mould for parts of non-IML, an excellent mould design is the key to a successful IML system.
A top entry IML system is only suitable for a low speed system. Because a top entry IML system request that the 3 axis servo robot to do all the label picking, inserting, parts picking and droping of an IML system, it'll request a much longer in mold time compared to its counter part.

Injection Molding Machine for PVC/PPR Pipe Fittings Production

U218TS-B

U218TS -- Sonly High Energy Saving High Precision Servo Injection Molding Machine Made In China

No.	Name	Value
1	Clamping Force	2180 kN
2	Shot Weight	419 g
3	Shot Speed	180 mm/s
4	Screw Diameter	50 mm
5	Opening Stroke	500 mm
6	Space Between Tie Bars	510 x 510 mm
7	Mold Thickness (Min)	200 mm
8	Mold Thickness (Max)	530 mm
9	Pumper Motor	19 kW
10	Heating Capacity	16.3 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.

Injection Molding Machine for PVC/PPR Pipe Fittings Production

U218TS-B

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

Contact SWITEK On WhatsApp Now