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SWITEK Automation Started Up Its Dual Heads Pipe Fittings In Mold Insertion System Custom Made for LESSO Group

Abstract:SWITEK Automation successfully started its dual heads pipe fittings in mould insertion automation system which has a 3 axis servo injection robot SW6712DS as the core injection robot of the system for the world largest pipe fittings manufacturer LESSO Group

Tags: Pipe Fittings In Mold Insertion Solution, LESSO Group Pipe Fittings Production System, SWITEK Automation Solutions, Injection Automation Solutions

SWITEK Automation successfully started its dual heads pipe fittings in mould insertion automation system which has a 3 axis servo injection robot SW6712DS as the core injection robot of the system for the world largest pipe fittings manufacturer LESSO Group

Dual heads pipe fittings is a structured products which can help to simplify the installation of the pipes in some conditions. SWITEK Dual heads pipe fittings in mold insertion is a custom made system for the production of dual heads PVC/PPR pipe fittings for LESSO Group which include the nuts sorting, arranging, positioning, in mold insertion, parts picking, runner cutting etc. It'll help the producer to produce the dual pipe fittings automatically.

The pipe fittings auto-production system scheme include a various solutions include the runner cutting, parts picking, in mold insertion solutions etc. to cover up the production of PVC/PPR pipe fittings of different size and style, which is part of the digitalization production scheme of LESSO Group.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Chenhsong Servo Injection Molding Machine
JM328-MK6A

JM328-MK6 -- Chenhsong High Precision Hydraulic Servo Injection Molding Machine

No. Name Value
1 Clamping Force 3280 kN
2 Shot Weight 862 g
3 Shot Speed 302 mm/s
4 Screw Diameter 60 mm
5 Opening Stroke 660 mm
6 Space Between Tie Bars 680 x 680 mm
7 Mold Thickness (Min) 225 mm
8 Mold Thickness (Max) 680 mm
9 Pumper Motor 48 kW
10 Heating Capacity 26 kW

Is there any Low Budget Solutions for PVC Pipe Fittings Runner Cutting?

PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?

PVC Pipe Fittings

PVC Pipe Fittings Runner Cutting Solutions

For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:

  • Injection Molding Machine: HaiTian MA4500
  • Picking Robot: SWITEK SW6712S 3 Axis Servo Injection Robot
  • Mold Design: 16 Cavities
  • Air Nipper: 4pcs
  • Cycle Time: 60s

The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.

For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.


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