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SWITEK 2 Cavities IML Robot for 10L Bucket is Ready for Testing

Abstract:SWITEK new 2 cavities side entry IML system for 10L buckets IML production with handle assembly is approaching the finish of the structure assembly for in house testing before delivery.

Tags: IML Robot, IML Solutions, Solutions for 2 Cavities Bucket, IML System with Handle Assembly

SWITEK new 2 cavities side entry IML system for 10L buckets IML production with handle assembly is approaching the finish of the structure assembly for in house testing before delivery.

The new robot is a custom made one for the 850T Zhafir full electric injection molding machine for the production of 2 cavities of 10L bucket with a special mold which will have the buckets and the handles packed in the same mold. For an IML bucket with handle, the solution of a mold with the buckets and handles integrated is the most economic solution for the IML bucket production.

For an IML project planning of handle buckets, the key point is the mold design and the IML system. Since the first system delivered on 2021 to Russia, SWITEK has now delivered more than 10 IML system of 2 cavities buckets with handle assembly from 1L to 10L buckets and working stablly. And the one on show Chinaplas 2024 with Yizumi is the fastest of 1L buckets 2 cavities IML solutions with handle assembly with a total cycle time of only 7s. As a productive system, the investor of the IML buckets producer is expected to earn his investment back in around 10 months. It's a real bargain, isn't it?



Injection Molding Machine for PVC/PPR Pipe Fittings Production
welltec servo Injection Molding Machine
260SEIII - C

Servo Hydraulic Injection Molding Machine 260 SEIII C -- Welltec Machinery Ltd.

No. Name Value
1 Clamping Force 2600 kN
2 Shot Weight 1051 g
3 Shot Speed 175 mm/s
4 Screw Diameter 70 mm
5 Opening Stroke 600 mm
6 Space Between Tie Bars 580 x 580 mm
7 Mold Thickness (Min) 195 mm
8 Mold Thickness (Max) 610 mm
9 Pumper Motor 172 kW
10 Heating Capacity 18.9 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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