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SWITEK Finished the Inhouse Testing of Turn-key 2 Cavities Lids IML Solutions

Abstract: SWITEK Automation finished the in house testing of a turn-key 2 cavities lids side entry IML solution for the 500g sweat box for India market during the visiting of India customer for the final inspecting of the system.

Tags: SWITEK IML, IML Robot, Turn-key IML Solutions, India IML Container Producer

SWITEK Automation finished the in house testing of a turn-key 2 cavities lids side entry IML solution for the 500g sweat box for India market during the visiting of India customer for the final inspecting of the system.

IML containers are getting more and more popular especially the rectangular box with a capacity of 500g and 1kg for sweats in the holiday seaseon and is attracting more and more package producer to join the competing in this business. To provide the customer a ready to use IML system, SWITEK automation organized the co-testing with the mold before the delivery to ensure every parameter of the system will meet the demand of the customer to produce a perfect IML container.

Focused on the IML and IML + Vision + Packing Solutions, SWITEK have an independent laboratory workshop which has a P380 and the chiller system installed for the final testing of the IML system before delivery. With the whole system well tested before delivery, it'll fasten the speed up the final installation in the field and help the IML producer to get their investment back earlier.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
switek servo Injection Molding Machine
SW-M220C

SW-M220-- SWITEK High Precision Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2200 kN
2 Shot Weight 541 g
3 Shot Speed 200 mm/s
4 Screw Diameter 55 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 575 x 525 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 580 mm
9 Pumper Motor 23 kW
10 Heating Capacity 14.4 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


Email: sales06@switek.com.cn

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