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Roboplas Top Entry IML Robot Installed 1 Cavity Pail

Abstract: As an IML Solution released in 2014, Roboplas top entry IML robot for 1 cavity bucket maybe an economic IML Solution. But with the advancing of IML technology in China, the overwhelming advantage of the price, European IML providers are now switched to the high efficency IML solutions for high value added products such as the high precision labeling of the medical testing tubes while the China IMLers are competing at the small budget IML projects which request a frequent changing of the moulds.

Tags: Roboplas IML Robot, Top Entry IML Robot, IML Solutions Providers, SWITEK IML Robot, Economic IML Solutions.

Roboplas 1 cavity bucket top entry IML robot installed for production with Arburg allround injection molding machine 630s.

To be frank, I would say that only European package producers would be affordable to buy a Roboplas top entry IML robot with Arbug injection molding machine. What would be the cost of the buckets produced with them? The cost would be 10 times higher of the IML buckets produced by an IML System of China origion. With a top entry IML robot by SWITEK IML, the mould made by HQ and high speed injection molding machine by HMD, the cost of the system would be only 25% of the combination of Roboplast IML Robot + Arburg Injection molding machine + A mold made in Europe.

As an IML Solution released in 2014, Roboplas top entry IML robot for 1 cavity bucket maybe an economic IML Solution. But with the advancing of IML technology in China, the overwhelming advantage of the price, European IML providers are now switched to the high efficency IML solutions for high value added products such as the high precision labeling of the medical testing tubes while the China IMLers are competing at the small budget IML projects which request a frequent changing of the moulds.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Chenhsong Servo Injection Molding Machine
JM208-MK6A

JM208-MK6 -- Chenhsong High Precision Hydraulic Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2080 kN
2 Shot Weight 393 g
3 Shot Speed 169 mm/s
4 Screw Diameter 46 mm
5 Opening Stroke 510 mm
6 Space Between Tie Bars 530 x 530 mm
7 Mold Thickness (Min) 180 mm
8 Mold Thickness (Max) 550 mm
9 Pumper Motor 30 kW
10 Heating Capacity 16.6 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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