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Roboplas Onshow 4 Cavities Boxex 5 Faces IML Solution at Plastpol 2013

Abstract: Although as the representative of the world top IML technology, Roboplas is still facing the challenge from their counter parts from China. Backed up by a huge market and huge population, China IML solutions providers has much more opportunities to try the IML solutions of different shape and requirement. Take SWITEK Automation as an example, in year 2023, around 200 sets of IML robot delivered, and for IML robots delivered to India market, the buyer will request that each magazine must be able to run at different SWITEK IML Robot purchased in different years. Which request a high consistency of the system design.

Tags: Roboplas IML Solutions, IML Cups for butter, SWITEK IML Solutions, Top IML Technolgoy

Roboplas onshow 4 cavities oval boxes 5 faces IML solutions at Plastpol 2013 for dairy products container IML producdtion.

180ml oval IML cup with 5 faces labeled is one of the most popular containers scheme for butters among the world leading dairy products producers. For example the first IML Robot for oval cups 5 faces IML producton by SWITEK is for the production of AMUL butter containers. The 4 cavities solutions onshow Plastpol 2013 by Roboplas for sure is aiming at this market as well.

Although as the representative of the world top IML technology, Roboplas is still facing the challenge from their counter parts from China. Backed up by a huge market and huge population, China IML solutions providers has much more opportunities to try the IML solutions of different shape and requirement. Take SWITEK Automation as an example, in year 2023, around 200 sets of IML robot delivered, and for IML robots delivered to India market, the buyer will request that each magazine must be able to run at different SWITEK IML Robot purchased in different years. Which request a high consistency of the system design.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
BOLE servo Injection Molding Machine
BL300EKH/C1600-B

BL300EKH/C1600 -- BOLE High Precision Hydraulic Servo Injection Molding Machine

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 819 g
3 Shot Speed 112 mm/s
4 Screw Diameter 60 mm
5 Opening Stroke 590 mm
6 Space Between Tie Bars 655 x 605 mm
7 Mold Thickness (Min) 250 mm
8 Mold Thickness (Max) 660 mm
9 Pumper Motor 37 kW
10 Heating Capacity 19.55 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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