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Milacron Showcased Co-Injection Technology of 2 Cavities 20L IML Pails at NPE 2024

Abstract:NPE 2024, Milacron on show 2 cavities 20L pails side entry IML solution with co-injection technology by 1070 Ton injection molding machine with IML solutions provided by BECK.

Tags: Milacron Machinery, Mold Master, Co-injection Technology, BECK IML Solution, NPE 2024

NPE 2024, Milacron on show 2 cavities 20L pails side entry IML solution with co-injection technology by 1070 Ton injection molding machine with IML solutions provided by BECK.

The high lights of the system is two material 3 layors co-injection technology with will enable a use of up to 50% of re-cycled material. This technology will help to reduce the use of plastic and carbon release in the production of 20L pails. As the world leading injection mold manufacturer, the co-injection technology mold by mold master is the milestone of this system.

Unlike the Chinese will produce the 20L pails by a 650T injection molding machine with one cavity to reduce the machinery purchasing cost, the Milacron 1070T machine solution will provide the producer a more efficient solution of Pails production. With the IML solution provided by the worlding leading IML solution provider BECK, the Milacron 2 cavities IML systeem will represent an IML system of efficient, reliable with cutting edge technology.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
switek servo Injection Molding Machine
SW-M220C

SW-M220-- SWITEK High Precision Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2200 kN
2 Shot Weight 541 g
3 Shot Speed 200 mm/s
4 Screw Diameter 55 mm
5 Opening Stroke 500 mm
6 Space Between Tie Bars 575 x 525 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 580 mm
9 Pumper Motor 23 kW
10 Heating Capacity 14.4 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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