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IML Solutions Released New IML Robots for Stack Mold 2 Lids + 2 Boxes

Abstract: The IML Solutions released by the Spain IML Solutions is an IML Solution for stack mold. In this project the lids and the boxes were put in the same stack mould, one for lids and the other for box. To do the labeling and parts picking simultaniously, the IML Robot was designed a double armed one with two sets of magazine and stacking units.

Tags: IML Solutions, IML Robot, IML Robot for Stack Mould, SWITEK IML Robot, Cheap IML Robot

IML Solutions, the Spain IML Robot manufacturer, released therir new IML robot for 2 Lids + 2 Boxs stack mould IML injection automation solution.

The IML Solutions released by the Spain IML Solutions is an IML Solution for stack mold. In this project the lids and the boxes were put in the same stack mould, one for lids and the other for box. To do the labeling and parts picking simultaniously, the IML Robot was designed a double armed one with two sets of magazine and stacking units.

The advantages of a stack mould solutions is that this solution can maximize the space and capacity of the injection molding machine, it would be more efficient in production and achieve a much better cosistence of the parts. But the cost of a stack mould would be much higher than the standard one, it'll need more investment in the facilities and is not friendly to small and medium size enterprise.

Started from 2009, SWITEK Automation provide a more flexible solutions of IML which is more friendly to small and medium size orders. With modular design, SWITEK IML Robot make the fast changing of the magazines and EOATs for different mould possible. In this case, the new comers into the IML containers business will be able to start their business with minimum investment.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Haixing Servo Injection Molding Machine
HXF290-B

HXF290 -- Haixing High Precision Energy Saving Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2900 kN
2 Shot Weight 720 g
3 Shot Speed 117 mm/s
4 Screw Diameter 60 mm
5 Opening Stroke 600 mm
6 Space Between Tie Bars 640 x 640 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 650 mm
9 Pumper Motor 36 kW
10 Heating Capacity 24.2 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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