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India Customer is Testing Their New IML System of 2 Cavities 1L Bucket

Abstract:India customer is testing their 2 cavities 1L pails mold with SWITEK IML Robot at SWITEK to ensure the success of their new IML project for 2025 season.

Tags: IML Solutions, IML Robot, SWITEK IML Solutions, Turn-key IML Solutions, Side Entry IML Solutions for Pails

India customer is testing their 2 cavities 1L pails mold with SWITEK IML Robot at SWITEK to ensure the success of their new IML project for 2025 season.

The new IML project in testing is a 2 cavities of 1L pails IML solution for the production of 1L IML pails without temper evidence lock and handle. It's a regular container for the ice cream and yogurt with film sealing. The mold is designed for a YIZUMI P250 high speed injection molding machine and tested with a P380 high speed injection molding machine at SWITEK at a cycle time around 12s.

As an automation system to have the injection molding machine, the mold and the IML robot working together, it's important to have the system tested together before delivery. A better solution is to buy turn-key system of IML from SWITEK of which SWITEK will take the responsibility of the quality control of the mold, the injection molding machine and the testing of the whole system. With more than 15 years' experience of IML solutions providing, SWITEK IML team will provide you with a realiable ready to work IML system with competitive price.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Chenhsong Servo Injection Molding Machine
JM328-MK6C

JM328-MK6 -- Chenhsong High Precision Hydraulic Servo Injection Molding Machine

No. Name Value
1 Clamping Force 3280 kN
2 Shot Weight 1347 g
3 Shot Speed 472 mm/s
4 Screw Diameter 75 mm
5 Opening Stroke 660 mm
6 Space Between Tie Bars 680 x 680 mm
7 Mold Thickness (Min) 225 mm
8 Mold Thickness (Max) 680 mm
9 Pumper Motor 48 kW
10 Heating Capacity 26 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


Email: sales06@switek.com.cn

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