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G3 Automation On Show New IML Solutions at Plastico Brasil 2023

Abstract:G3 Automation On Show 4 Cavities Cups Side Entry IML Solutions at the Cycle Time of 4.8s with Sumitomo Demag Injection Molding Machine in Plastico Brasil 2023.

Tags: G3 Automation, G3 IML Robot, IML Solutions, SWITEK IML Robot, DEMAG Injection Molding Machine

G3 Automation On Show 4 Cavities Cups Side Entry IML Solutions at the Cycle Time of 4.8s with Sumitomo Demag Injection Molding Machine in Plastico Brasil 2023.

The IML solution on show Plastico Brasil 2023, the largest exhibition for injection facilities in Brasil, is a basic IML solutions aiming at the fast production of the small sized cups for Yogurt etc. Working together with the injection molding machine from Sumitomo Demag, the IML robot of G3 Automation finished the production at a cycle time of a little bit more than 4.8s, which is excellent in production of this kind of basic cups for containers. As a basic IML solutions, G3 Automation didn't have the function of vision control included in the system.

The counter part of G3 Automation in China SWITEK Automation working with the 2nd largest injection molding machine manufacturer of China Yizum onshowed another IML solution in production of similar cups at the cycle time of 2.1s in K-2019. It's a combination of the SW8 Series of high speed IML Robot by SWITEK Automamtion and the All Electric Injection Molding Machine by Yizume, which created the amazing production speed of cups in 2.1s. It's one of the fastest IML solutions around the world.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
haitian servo Injection Molding Machine
MA3000/1800G - B

MARS 3000/1800G -- HaiTian Mars.G Series Servo Injection Moulding Machine

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 903 g
3 Shot Speed 279 mm/s
4 Screw Diameter 65 mm
5 Opening Stroke 600 mm
6 Space Between Tie Bars 660 x 660 mm
7 Mold Thickness (Min) 250 mm
8 Mold Thickness (Max) 660 mm
9 Pumper Motor 30 kW
10 Heating Capacity 24.05 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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