switek email

sales06@switek.biz

switek whatsapp

+86 186 5927 5869

Shopping

Subscrib to Us

.

IML Package -- A Perfect Substitution of Two Compartments IML Cups

Abstract:How to make a round IML cup as a perfect subsitution of the two compartment cups as the container for the Yogurt products with mate? MengNiu Group has a price smart solution.

Tags: IML Package, IML Package for Yogurt, The Substitution of 2 Compartments IML Package, How is IML Container Produced

How to make a round IML cup as a perfect subsitution of the two compartment cups as the container for the Yogurt products with mate? MengNiu Group has a price smart solution.

As the second largest dairy products producer in China, MengNiu Yogurt products are one of the most popular Yogurt products among the weight loss population. With balance of dietary fiber and the protein, the new "Chewing Mate" series of Yogurt products won the popularity among the office ladies immediately as soon as it's put in the market. Unlike its European counterparts to have a two compartments cups as the container of their new Yogurt products, MengNiu choose a round IML cup but with a large cap as the container of the "Chewing Mates" to provide more dietary fiber for the beauty lovers.

The high light of this package solution is that it's a really price smart scheme compared to the two compartments cups. As the basic IML solution, it's possible to have a system of 4/6/8/12 cavities at a cycle time of around 5.5~6.5s and the cost of the IML solutions is much lower than the IML solution of the two compartments cups for which has 3 labels to be labeled. With mass productivity, the round wrapping IML cups has a overwhelming price competitiveness against the two compartmnets IML cups. It's also a safe products to start a new IML business. More importantly, as a round cups, the cost of integration of the other automation unit like vision control or auto-packing would be much lower and easy to start up, it's getting more and more popular among the Yogurt containers producers.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
switek servo Injection Molding Machine
SW-M280C

SW-M280-- SWITEK High Precision Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2800 kN
2 Shot Weight 906 g
3 Shot Speed 307 mm/s
4 Screw Diameter 65 mm
5 Opening Stroke 560 mm
6 Space Between Tie Bars 625 x 575 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 600 mm
9 Pumper Motor 37 kW
10 Heating Capacity 17.2 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


Email: sales06@switek.com.cn

WhatsApp

WeChat


Inquiry Now
Submit