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IML Package -- A Perfect Substitution of Two Compartments IML Cups

Abstract:How to make a round IML cup as a perfect subsitution of the two compartment cups as the container for the Yogurt products with mate? MengNiu Group has a price smart solution.

Tags: IML Package, IML Package for Yogurt, The Substitution of 2 Compartments IML Package, How is IML Container Produced

How to make a round IML cup as a perfect subsitution of the two compartment cups as the container for the Yogurt products with mate? MengNiu Group has a price smart solution.

As the second largest dairy products producer in China, MengNiu Yogurt products are one of the most popular Yogurt products among the weight loss population. With balance of dietary fiber and the protein, the new "Chewing Mate" series of Yogurt products won the popularity among the office ladies immediately as soon as it's put in the market. Unlike its European counterparts to have a two compartments cups as the container of their new Yogurt products, MengNiu choose a round IML cup but with a large cap as the container of the "Chewing Mates" to provide more dietary fiber for the beauty lovers.

The high light of this package solution is that it's a really price smart scheme compared to the two compartments cups. As the basic IML solution, it's possible to have a system of 4/6/8/12 cavities at a cycle time of around 5.5~6.5s and the cost of the IML solutions is much lower than the IML solution of the two compartments cups for which has 3 labels to be labeled. With mass productivity, the round wrapping IML cups has a overwhelming price competitiveness against the two compartmnets IML cups. It's also a safe products to start a new IML business. More importantly, as a round cups, the cost of integration of the other automation unit like vision control or auto-packing would be much lower and easy to start up, it's getting more and more popular among the Yogurt containers producers.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Haixing Servo Injection Molding Machine
HXF320-B

HXF320 -- Haixing High Precision Energy Saving Servo Injection Molding Machine

No. Name Value
1 Clamping Force 3200 kN
2 Shot Weight 776 g
3 Shot Speed 97 mm/s
4 Screw Diameter 65 mm
5 Opening Stroke 640 mm
6 Space Between Tie Bars 685 x 685 mm
7 Mold Thickness (Min) 250 mm
8 Mold Thickness (Max) 690 mm
9 Pumper Motor 45 kW
10 Heating Capacity 24.2 kW

Is there any Low Budget Solutions for PVC Pipe Fittings Runner Cutting?

PVC pipe fittings are one of the most commonly used connector in the drainage project and a cold runner designed mold is the most economic solutions for the production of the PVC pipe fittings, but the removal of the runner in result is a labour intensive work. Is there any economic way to remove the runners from the PVC pipe fittings automatically?

PVC Pipe Fittings

PVC Pipe Fittings Runner Cutting Solutions

For the producer of PVC pipe fittings the most economic soluton to remove the runner is with an Air Nipper fixed to the picking robot immediately after the PVC pipe fittings picked out from the mould. The robot will drop the seperated pipe fittings and runner to different containers. Below configuration of SWITEK runner cutting solution for 16 cavities PVC pipe fittings for your reference:

  • Injection Molding Machine: HaiTian MA4500
  • Picking Robot: SWITEK SW6712S 3 Axis Servo Injection Robot
  • Mold Design: 16 Cavities
  • Air Nipper: 4pcs
  • Cycle Time: 60s

The Air Nipper runner cutting system is an easy to start solution for the producers of PVC pipe fittings, which the Air Nipper would be controlled by the picking robot and is the best solution for the small size PVC pipe fittings (with a diameter around φ25mm). Anyway it also must be custom made according to the mold design.

For more solutions about the pipe fittings runner cuttings and other automation solutions please contact Adams from SWITEK, for a profound proposal of turn-key solutions of pipe fittings production.


Email: sales06@switek.com.cn

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