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Arge Top Entry IML Robot With Pails Dropped Freely

Abstract: The ARGE top entry IML robot for pail IML production is a price smart solution to have the pails produced in a smaller injection molding machine but have the finished parts free dropped. Since the production of an IML pails request the robots to pick the parts and place the label synchronous or asynchronously, it request a much wider opening stroke of the injection molding machine compared the producton of unlabeled bucket. But the asynchronous two steps system will increase the in mold time. A top entry solution with the IML pails free dropped would be a compromise of the production efficiency and the parts quality.

Tags: ARGE IML Robot, Top Entry IML Robot for Pails, SWITEK IML Robot, IML Solutions

Arge top entry IML robot installed for the production of IML pails with parts dropped freely.

The ARGE top entry IML robot for pail IML production is a price smart solution to have the pails produced in a smaller injection molding machine but have the finished parts free dropped. Since the production of an IML pails request the robots to pick the parts and place the label synchronous or asynchronously, it request a much wider opening stroke of the injection molding machine compared the producton of unlabeled bucket. But the asynchronous two steps system will increase the in mold time. A top entry solution with the IML pails free dropped would be a compromise of the production efficiency and the parts quality.

Anyway, for a top entry IML robot for pail buckets IML production, an asynchronous two steps IML system is a much more popular solution which will well balance the productivity and quality of the IML system.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
switek servo Injection Molding Machine
SW-M280B

SW-M280-- SWITEK High Precision Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2800 kN
2 Shot Weight 772 g
3 Shot Speed 262 mm/s
4 Screw Diameter 60 mm
5 Opening Stroke 560 mm
6 Space Between Tie Bars 625 x 575 mm
7 Mold Thickness (Min) 220 mm
8 Mold Thickness (Max) 600 mm
9 Pumper Motor 37 kW
10 Heating Capacity 17.2 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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