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Arge Top Entry IML for 20L Paint Bucket IML Productions

Abstract:ARGE 3 axis servo top entry IML robot installed for the production of 20L IML paints bucket.

Tags: Arge IML Robot, Top Entry IML Robot, SWITEK IML Robot, Low Budget IML Robot

ARGE 3 axis servo top entry IML robot installed for the production of 20L IML paints bucket.

To reduce the cost of the IML system especially the injection molding machine, ARGE adopted a two step IML solutions simliar to which is popular among the top entry IML solutions for buckets by SWITEK which will have the buckets picking and labeling done asynchronous instead of synchronous to have the IML buckets produced by a smaller injection molding machine to reduce the investment of the machinery.

As an IML System provider since 2009, SWITEK Automation is continuing providing high performace IML Solutions of both top entry and side entry to clients around the world as a perfect subsition to low budget IML projects against the European IML solutions provider to make the small IML business profitable.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Haixing Servo Injection Molding Machine
HXF230-C

HXF230 -- Haixing High Precision Energy Saving Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2300 kN
2 Shot Weight 540 g
3 Shot Speed 116 mm/s
4 Screw Diameter 55 mm
5 Opening Stroke 490 mm
6 Space Between Tie Bars 536 x 536 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 560 mm
9 Pumper Motor 24 kW
10 Heating Capacity 17.6 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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