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Roboplas put in market 2 cavities 2.5L pail IML robot with handle assembly integrated.

Abstract: An IML bucket with a volumn around 2.5 litter is ideal as a food package such as biscuit, candy, chocolate and nuts etc. And with a handle it'll make it very convenient for it to be given as a seasonal gift, but the assembly of the handle is a boring and timing job. In this system Roboplas have the handle assembly function integrated into the system to solve the problem and increase the production efficiency of the system.

Tags: Roboplas IML Robot, IML System, SWITEK IML Robot, SWITEK Automation, Bucket IML Solutions with Handle Assembly

Roboplas put in market 2 cavities 2.5L pail IML robot with handle assembly integrated.

An IML bucket with a volumn around 2.5 litter is ideal as a food package such as biscuit, candy, chocolate and nuts etc. And with a handle it'll make it very convenient for it to be given as a seasonal gift, but the assembly of the handle is a boring and timing job. In this system Roboplas have the handle assembly function integrated into the system to solve the problem and increase the production efficiency of the system.

The counter part of this system is SWITEK two cavities bucket IML production with handle assembly which had been well installed in Russia and Australia for the production of IML buckets for dairy products. The advantages of SWITEK IML System compared to Roboplas is the cost and long term online technical support.

To start an IML bucket project with handle assembly, the best would be a turn-key solution with the IML robot and mould to be supplied together. Since the system will request the handle and the bucket to be in the same mould, it'll have more requirement about the mold and the IML system design. As a turn-eky solution SWITEK will have the IML robot co-tested with the mould to ensure the IML system delivered is a ready to work system to avoid any dispute possible for a system with the robot and mould purchased seperately.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
Haixing Servo Injection Molding Machine
HXF230-A

HXF230 -- Haixing High Precision Energy Saving Servo Injection Molding Machine

No. Name Value
1 Clamping Force 2300 kN
2 Shot Weight 362 g
3 Shot Speed 116 mm/s
4 Screw Diameter 45 mm
5 Opening Stroke 490 mm
6 Space Between Tie Bars 536 x 536 mm
7 Mold Thickness (Min) 200 mm
8 Mold Thickness (Max) 560 mm
9 Pumper Motor 24 kW
10 Heating Capacity 17.6 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


Email: sales06@switek.com.cn

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