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Arge Robotik New 3 Axis Top Entry IML Robot Installed to the Lisong Injection Molding Machine for the Production of 20L IML Buckets

Abstract: For high efficiency and perfect decorating, IML buckets are more and more welcomed among the producer of of paints. As a deep cavity products, 20L IML buckets are mostly produced in a 650T injection molding machine. To balance the cost and efficiency, a top entry IML Solutions would be more economic regarding its cycle time and unit production cost.

Tags: Arge Robotik, Arge IML Solutions, Top Entry IML Solutions, Lisong Injection Molding Machine, SWITEK IML Robot

Arge Robotik new 3 axis top entry IML robot installed to the Lisong Injection Molding Machine for the production of 20L bucket.

For high efficiency and perfect decorating, IML buckets are more and more welcomed among the producer of of paints. As a deep cavity products, 20L IML buckets are mostly produced in a 650T injection molding machine. To balance the cost and efficiency, a top entry IML Solutions would be more economic regarding its cycle time and unit production cost.

Lisong is one of the economic high speed injection molding machine manufacturer in China, its an ideal choice for small budget 20L Bucket IML project. As an optional to the Arge robot to reduce the cost of the project further, SWITEK 3 axis servo robot SW7518DS would be a perfect subsitution as the IML robot. It had been the core IML robot for the suppliers of 20L IML buckets to the main paints producer in China.



Injection Molding Machine for PVC/PPR Pipe Fittings Production
BOLE servo Injection Molding Machine
BL300EKH/C1600-D

BL300EKH/C1600 -- BOLE High Precision Hydraulic Servo Injection Molding Machine

No. Name Value
1 Clamping Force 3000 kN
2 Shot Weight 1115 g
3 Shot Speed 112 mm/s
4 Screw Diameter 70 mm
5 Opening Stroke 590 mm
6 Space Between Tie Bars 655 x 605 mm
7 Mold Thickness (Min) 250 mm
8 Mold Thickness (Max) 660 mm
9 Pumper Motor 37 kW
10 Heating Capacity 19.55 kW

Why is 8 Cavities Mold Design the Best Solution for Elbow with Nuts?

For PVC/PPR pipe fittings with nuts with a diameter of around φ25mm most of the producer will choose an injection molding machine of around 250T and a mold cavities of 8 Cavities, will a more cavities mold design with a larger injection molding machine a better choice for pipe fittings producers?

pipe fittings

8 Cavities Pipe Fittings Nut Insertion Automation Solution

According to the experience of working with LESSO group in the automiztion of their PVC/PPR pipe fittings injection production system, we finally decide to have an 8 cavities mold deisgn with 250T injection molding machine because:

  • A 250T injection molding machine with 8 cavities mold design is an economic investment to start up a pipe fittings injection production system.
  • For a pipe fittings auto-injection production system with nut insertion, the weight of the EOAT would be very heavy. An eight cavities solution will perfectly balance the payload of the injection robot and weight of the EOAT.
  • An 8 cavities layout design of the pipe fittings will produce a better mold flow during the injection production of the pipe fittings.

Anyway, to upgrade your PVC/PPR pipe fittings injection molding system you must keep in mind that it's only valuable to have an automation system for bulk production products, which means that one injection molding machine with only one mold to be equipped with one automation system for the pipe fittings' Nut insertion, runner cutting and parts picking.

For any other question about a PVC/PPR pipe fittings auto-production system please contact Adams from SWITEK for a turn-key solutions of pipe fittings production.


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